Lead Avionics Test Engineer

About the job Lead Avionics Test Engineer

Why Castelion, Why Now

Castelion is moving incredibly fast to develop and deliver advanced defense systems at a time when execution matters more than ever. We believe focus and technical excellence are decisive advantages - and we are building a team that can deliver real capability, not just concepts.

This is a rare opportunity to join at an early stage, where your work will directly shape critical systems, influence major technical decisions, and have immediate, real-world impact.

Lead Avionics Test Engineer

We are looking for a Lead Avionics Test Engineer to own the vision, architecture, and execution of our avionics test organization as we transition from prototype development to production and flight operations. In this role, you will set technical direction, mentor engineers, and drive test infrastructure, automated test equipment (ATE), integration, validation, and performance characterization across power electronics, digital interfaces, RF assemblies, motion control, and flight avionics.

You will design fixtures, build automated test stations, support DVT and qualification, and define the test performance envelope for components, circuit cards, and integrated sub-systems. This role blends hands-on lab work with systems-level reasoning and close collaboration with electrical, controls, software, and mechanical engineering teams.

Responsibilities

Provide technical leadership and mentorship across the avionics test organization, establishing standards, processes, and best practices for scalable test development

Develop and execute test plans at component, subassembly, and integrated system levels

Design and build test fixtures, HIL environments, and automated test rigs

Validate hardware performance across electrical, digital, mechanical, and RF metrics

Instrument and log tests to ensure precision and traceability

Lead failure analysis and root-cause investigations

Support hardware teams by feeding test results back into design cycles

Drive qualification and environmental test campaigns (thermal, vibe, EMI)

Deploy and validate automated test equipment for boards and sub-systems

Basic Qualifications

B.S./M.S. in Electrical, Mechanical, Mechatronics, Aerospace, or related

Experience testing high-power subsystems, high-speed digital interfaces, actuators, or RF hardware

Hands-on experience developing automated test equipment using instruments such as oscilloscopes, DMMs, power supplies, loads, switch matrices, network analyzers, etc.

Familiarity with embedded control systems and interfaces (CAN, RS-422/485, SPI, Ethernet)

Experience with instrumentation control and data acquisition (Python, C++, protobufs, scripting)

Ability to work independently and lead cross-functional test integration

Preferred Skills and Experience

Experience in RF testing fundamentals or more advanced knowledge of Radar architecture

Experience with software development for test automation for digital, power, and RF electronics (Python preferred)

Experience controlling test instrumentation using SCPI, VISA, or PyVISA commands

Experience developing GUIs or dashboards

Experience in writing custom scripts for data analysis & database creation

Experience writing software for Environmental Chambers and/or RF Chambers

Exposure to flight-like test environments, including environmental stress screening (ESS)

Experience with fault injection, failure mode testing, and reliability qualification for mission-critical systems

Working knowledge of C/C++ or Python for custom test tooling or embedded systems debugging

Background supporting flight test or launch operations.

Other Duties

Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.

Benefits And Perks

All full-time employees are granted meaningful long-term equity, sharing in the company's significant growth trajectory. We offer four (4) weeks of paid time off, ten (10) company-paid holidays, and comprehensive health benefits - including 100% employee-covered medical and strong dependent coverage, along with dental and vision plans. We also provide paid parental leave to support growing families, a $100 monthly fitness stipend to promote health and performance, and onsite EV charging for convenience. In addition, employees enjoy perks like catered meals, company-covered food during high-demand periods, and a fully stocked kitchen to stay fueled throughout the day.

While this position does not currently require a U.S government-issued security clearance, it may in the near future. Therefore, the ability to obtain and maintain a U.S. government-issued security clearance is required.

Affirmative Action/EEO Statement

Employment with Castelion is governed on the basis of competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.